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Specialty Flanges

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Specialty Flanges

Innovative Solutions Revolutionizing Industry Standards

Our specialty flanges redefine industry standards, offering expertly crafted solutions for diverse applications. From plate flanges optimizing efficiency to custom options, our specialty flanges demonstrate our commitment to excellence and innovation.

Plate Flange

Our plate flanges stand out as essential components in various industries, especially in the oil and gas sectors. Expertly cut from flat metal pieces, our plate flanges play a crucial role in connecting pipes and providing protection against external factors. With a circular design and a larger circumference compared to other flange types, these flanges exhibit remarkable strength, making them suitable for high-pressure environments.

Stub End Flange

Our stub end flanges, commonly known as lap joint flanges, play an essential role in alloy piping systems. Designed to work seamlessly with stub ends, these flanges involve a unique setup where the stub end adapter passes through the flange and is welded to the pipe. The lap joint flange resembles a slip-on flange but features a flat face and a machined radius at the bore, enabling easy rotation for alignment with the mating flange. When bolted up, the lap joint flange compresses the stub end against the gasket and the other mating surface, ensuring a secure seal.

Reducer Flange

Featuring a larger diameter on one end and a smaller one on the other, our reducer flanges provide a seamless transition from a larger pipe to a smaller one. They’re specifically designed for instances where pipes of varying sizes cannot be directly connected using standard flanges. Reducer flanges are ideal for use with butt weld fittings, making them incompatible with socket weld or threaded fittings.

Counter Bore Flange

Counter bore flanges, also known as mating flanges, facilitate a flange-to-flange connection with a pump discharge. Our counter bore flanges feature a counterbore slightly larger than the outer diameter of the matching pipe, enabling easy insertion of the pipe. A strategically placed restriction at the bottom of the bore acts as a shoulder for the pipe to rest on, with the same inner diameter as the matching pipe. The flange is securely attached to the pipe through a fillet weld at the hub, and the shoulder created by the difference between the bore and counterbore ensures an unobstructed flow of product through the connection.

Orifice Flange

Our orifice flanges provide a specialized solution for meter connections, featuring radial, tapped holes in the flange ring. These flanges, similar to standard weld neck, slip-on, and screwed flanges, include additional bolts serving as jack screws to simplify the separation of flanges for inspection or replacement of the orifice plate. Available in pressure classes ranging from 300# to 2500# and constructed from carbon steel, stainless steel, or alloy materials, our orifice flanges are suitable for wide-ranging industrial applications.

Precision Crafted

Innovating Solutions

Specialty flanges, redefining industry standards, provide expertly crafted solutions for diverse applications, optimizing efficiency with plate flanges and showcasing a commitment to excellence and innovation through custom options. These specialized flanges exemplify a dedication to surpassing traditional norms in the industry.

Oil, Gas & Petrochemical

Specialty flanges in this sector play a crucial role in ensuring leak-free connections and optimal performance of pipelines, refineries, and chemical processing facilities.
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Power Generation

Specialized flanges are employed in power plants to enhance the structural integrity and efficiency of steam and gas turbines, providing a reliable connection for various components in the power generation process.
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Water & Wastewater

In water treatment plants, specialty flanges are employed to withstand corrosion and erosion, ensuring the durability and longevity of pipelines and components involved in the treatment and distribution of water and wastewater.
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Heavy Industrial

Specialized flanges in heavy industries, such as mining and manufacturing, contribute to the robustness of equipment and machinery, facilitating secure connections and minimizing downtime.
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Food & Pharmaceutical

Specialty flanges are tailored to meet stringent hygiene standards and are employed in the food and pharmaceutical sectors to maintain the integrity of processing equipment, ensuring the safety and quality of products.
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Aero & Defense

In aerospace and defense applications, specialty flanges are designed to withstand extreme conditions, contributing to the reliability and structural integrity of critical components in aircraft, missiles, and defense systems.
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FAQs

Specialty Flanges are custom-designed flanges that cater to unique application requirements, often featuring non-standard dimensions, materials, or configurations to meet specific industrial needs.

Specialty Flanges are widely used in various industries, including oil and gas, chemical processing, food and beverage, pharmaceuticals, power generation, and industrial manufacturing, where specific or demanding application requirements are present.

Specialty Flanges offer several advantages, such as customized design, enhanced performance, and compatibility with specific application requirements, ensuring optimal system functionality and reliability.

We offer a wide range of Specialty Flanges, including square and rectangular flanges, expander flanges, reducing flanges, orifice flanges, swivel flanges, and more, to cater to various industrial needs.

We manufacture Specialty Flanges in a range of materials, including carbon steel, stainless steel, duplex steel, nickel alloys, titanium, and other exotic alloys, to suit different application requirements and environmental conditions.

Yes, as a custom specialty flange manufacturer, we specialize in producing Specialty Flanges in custom sizes, dimensions, and configurations to meet your specific application requirements.

Our Specialty Flanges are manufactured in accordance with various international standards, such as ASME, API, BS, DIN, and JIS, depending on the specific flange type and application requirements, ensuring quality and compatibility.

To determine the appropriate Specialty Flange for your application, consider factors such as system design, operating conditions, fluid properties, and specific performance requirements.

Yes, we can provide Specialty Flanges with custom finishes and coatings, such as polishing, electroplating, or protective coatings, to enhance their appearance, corrosion resistance, or other performance characteristics.

Lead times for custom Specialty Flanges may vary depending on the complexity of the design, material availability, and production schedule. Please contact our sales team for an accurate lead time estimate for your specific project.

Yes, our experienced engineering team can provide technical support and assistance in designing, selecting, and optimizing Specialty Flanges for your specific application, ensuring the best possible performance and reliability.

Yes, we provide comprehensive NDT services, such as radiography, ultrasonic testing, magnetic particle inspection, and dye penetrant testing, to ensure the quality and integrity of our Specialty Flanges.

Yes, we can provide Specialty Flanges with special markings, such as heat numbers, lot numbers, or customer-specific identifiers, as well as traceability features like barcodes or RFID tags, to meet your quality control and asset management requirements.

We supply extensive documentation with our Specialty Flanges, including material test reports (MTRs), inspection and test plans (ITPs), dimensional inspection reports, and certificates of conformity, to ensure compliance with your specifications and applicable standards.

To request a quote for Specialty Flanges, please contact our sales team with your specific requirements, including flange type, size, material, quantity, and any additional special requirements. We will promptly provide you with a detailed quotation and assist you throughout the ordering process.

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LET'S dISCUSS Specialty fLANGEs

Do you need specialty flanges with quality you can rely on? Our expert team is ready to discuss your project details with you. Let's talk!

Carlson Company is part of Riverbend Industries, an owner-investor supporting the U.S. manufacturing sector and related industries. Riverbend seeks to support its companies’ unique cultures while fostering an environment of entrepreneurship.

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